{"id":28749,"date":"2026-10-08T13:23:28","date_gmt":"2026-10-08T11:23:28","guid":{"rendered":"https:\/\/www.elcom.fr\/?p=28749"},"modified":"2026-10-08T13:23:28","modified_gmt":"2026-10-08T11:23:28","slug":"automotive-assembly-line-with-a-pallet-transfer-system-guidance-and-belt-conveyor","status":"publish","type":"post","link":"https:\/\/www.elcom.fr\/en\/automotive-assembly-line-with-a-pallet-transfer-system-guidance-and-belt-conveyor\/","title":{"rendered":"Automotive assembly line with a pallet transfer system, guidance, and belt conveyor"},"content":{"rendered":"\t\t
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Accueil<\/a> \/<\/span> <\/div>\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Transfer System<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Automotive Assembly Line with Pallet Transfer System, Guidance System, and Belt Conveyor<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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In an industrial environment where production rates evolve rapidly and multiple product references must coexist on the same line, flow management has become a major challenge. To meet these requirements, Elcom designed a complete assembly line for electric vehicle components combining pallet transfer systems, intelligent guidance systems<\/strong>, and industrial belt conveyors<\/strong> on a modular aluminum profile structure<\/strong><\/a>, ensuring the management of multiple product references within a single installation.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Context and Challenges of an Automotive Assembly Line<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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As manufactured products continue to evolve and product ranges become increasingly diversified, manufacturers must rethink their production systems. In this project, an international player in the automotive industry wanted to implement an assembly line<\/strong> capable of handling several component references intended for electric vehicles while ensuring complete control of production flows<\/strong>.<\/p>

The future installation needed to provide reliable product transport between several ergonomic workstations<\/strong>, while integrating complex direction changes, accumulation zones<\/strong>, and various routing scenarios depending on the characteristics of the assembled parts.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Objectives of the Pallet Transfer System and Production Flow Management Project<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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The main objectives were:<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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  • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tDesign a production line capable of handling multiple product references within a single flow.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tEnsure complete product traceability throughout the assembly process.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
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    Main Challenges and Constraints of a Multi-Reference Pallet Transfer System<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    The project involved several technical challenges related to the management of complex flows<\/strong> within a single assembly line. Pallets needed to circulate between different workstations while ensuring precise routing according to the product reference being transported.<\/p>

    The installation also had to integrate numerous direction changes, accumulation zones<\/strong>, and decision points without compromising process fluidity. The coexistence of multiple product references on the same line made reliable traceability and intelligent flow management essential.<\/p>

    Finally, the solution had to guarantee continuous operation in a demanding industrial environment while remaining sufficiently modular<\/strong> to support future production developments<\/strong>.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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    What Is the Implemented Solution Combining Pallet Transfer Systems, Conveyors, and Guidance Systems?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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    A pallet transfer system<\/strong> is a solution used to move, position, and orient parts between different stages of an industrial process. Unlike a conventional conveyor, each pallet acts as an individual carrier that can be identified, monitored, and directed to specific stations.<\/p>

    In this application, pallets transport subassemblies throughout the assembly line. Thanks to an RFID identification system<\/strong>, each workpiece carrier pallet is automatically recognized in order to determine its route.<\/p>

    Combined with guidance systems<\/strong> and flat belt conveyors<\/strong>, this technology makes it possible to manage complex flows while maintaining complete control over product movement.<\/p>

    This approach offers a high degree of production flexibility and is particularly suited to industries facing a large variety of product references or processes requiring multiple successive operations.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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    Solution Implemented with Pallet Transfer Systems, Conveyors, and Guidance Systems<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    To meet the requirements of this multi-reference assembly line, Elcom designed a complete solution based on the TLM2000 workpiece carrier pallet transfer system<\/strong>, combined with guidance systems<\/strong> and belt conveyors<\/strong>. The goal was to ensure reliable product transport between different manufacturing stages while providing maximum flow flexibility.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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    Complex Pallet Routing to Different Workstations<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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    To manage multiple product references on the same line, the system incorporates diverter modules<\/strong> that automatically direct pallets to the appropriate assembly stations. Combined with RFID identification<\/strong>, this solution ensures intelligent routing<\/strong> of workpiece carriers throughout the production process.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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      Management of Accumulation Zones and Complex Direction Changes<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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      The line was designed to absorb production rate variations through accumulation zones<\/strong> specifically integrated into the system. It also includes several modules capable of performing complex direction changes<\/strong>, including 180\u00b0 returns<\/strong>, in order to optimize the overall layout.<\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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      • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tBenefit: Accumulation zones and direction-change modules ensure smooth pallet circulation without interrupting production.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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        Motorized 3-Axis Guidance System for Picking and Removing Finished Parts<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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        At the end of the assembly operations, products are handled by a motorized 3-axis guidance system<\/strong> designed by Elcom. This system ensures the accurate picking, movement, and removal of finished parts before transfer to the next logistics stages.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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          Belt Conveyors Mounted on Controlled 3-Axis Guidance Systems for Product Evacuation<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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          \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Guided\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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          Finished products are then transported by belt conveyors<\/strong> installed on a controlled guidance system that automatically directs them to different storage areas according to their reference. This organization simplifies end-of-line flow management and contributes to production continuity.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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          • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tBenefit: Guided conveyors automate the distribution of finished products and improve storage efficiency.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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            Complex Flow Management<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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            RFID Traceability<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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            24\/7 Production<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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            Industrial Assembly Line: Technology and Expertise<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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            This project highlights three key pillars of the Elcom approach: modularity and scalability, traceability and intelligent routing, continuous operation and maintenance<\/strong>.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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            Modularity and Scalability of Pallet Transfer Systems and Aluminum Profile Structures<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            In constantly evolving industrial environments, equipment adaptability is a major challenge. Thanks to its design based on a modular aluminum profile structure<\/strong>, this line can evolve according to production rate changes, new product references, or the addition of new workstations<\/strong>.<\/p>

            This flexibility optimizes investment while ensuring the long-term sustainability of the installation.<\/p><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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            Traceability and Intelligent Routing of Workpiece Carrier Pallets<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            RFID identification<\/strong> integrated into the pallets ensures continuous product tracking and enables automatic routing to the various assembly operations. This technology directly contributes to the reliability of the production process.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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            Continuous 24\/7 Operation and Industrial Maintenance Program<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            Designed for a 24\/7 production line<\/strong>, the installation benefits from a dedicated maintenance program<\/strong> ensuring equipment availability and long-term production continuity.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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            Results and Benefits of an RFID Pallet Transfer Line<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            This installation provides several operational advantages:<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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            • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tComplete traceability through RFID identification.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
            • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tAutomated routing to workstations.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
            • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tOptimized material flow despite complex pallet circulation.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
            • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tAdaptation to future production developments thanks to a modular design.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
            • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tIncreased reliability through a dedicated maintenance program.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
            • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tHigh availability thanks to continuous 24\/7 operation.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
            • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tFull control of accumulation zones and complex direction changes.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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              By combining a pallet transfer system<\/strong>, guidance solutions<\/strong>, and belt conveyors<\/strong>, the manufacturer now benefits from a flexible<\/strong>, scalable assembly line perfectly suited to complex production flows<\/strong>.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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              Focus: RFID Technology for Industrial Traceability<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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              Managing multiple product references simultaneously on a single line requires complete flow control. Thanks to RFID identification of workpiece carrier pallets<\/strong>, each product is recognized throughout its journey and automatically directed to the correct assembly operations.<\/p>

              This technology improves traceability<\/strong>, reduces the risk of routing errors<\/strong>, and facilitates production monitoring in the most demanding industrial environments.<\/p><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

              \n\t\t\t\t
              \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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              FAQ \u2013 Industrial Assembly Line with Pallet Transfer Systems, Conveyors, and Guidance Systems<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
              \n\t\t\t\t
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              Why Choose a Workpiece Carrier Pallet Transfer System for an Assembly Line?<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
              \n\t\t\t\t
              \n\t\t\t\t\t\t\t\t\t

              Pallet transfer systems<\/strong> allow each product to be transported individually, improve traceability, and efficiently manage multiple product references on the same production line.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

              \n\t\t\t\t
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              Why Use RFID-Identified Pallets on an Industrial Assembly Line?<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
              \n\t\t\t\t
              \n\t\t\t\t\t\t\t\t\t

              RFID identification<\/strong> makes it possible to track each pallet in real time, automate routing decisions, and ensure complete traceability of production operations.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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              How Can a Line Equipped with Conveyors and Pallet Transfer Systems Be Upgraded?<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
              \n\t\t\t\t
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              Modular aluminum profile solutions<\/strong> make it easy to add new ergonomic workstations, new belt conveyors, or additional pallet transfer zones without rebuilding the existing installation.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

              Accueil \/ Transfer System Automotive Assembly Line with Pallet Transfer System, Guidance System, and Belt Conveyor In an industrial environment where production rates evolve rapidly and multiple product references must coexist on the same line, flow management has become a major challenge. To meet these requirements, Elcom designed a complete assembly line for electric vehicle […]<\/p>\n","protected":false},"author":23,"featured_media":28208,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[96],"tags":[],"class_list":["post-28749","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies"],"acf":[],"yoast_head":"\nAutomotive assembly line with a pallet transfer system, guidance, and belt conveyor - Elcom<\/title>\n<meta name=\"description\" content=\"Elcom Case Study: Discover an automotive assembly line featuring RFID-enabled pallet transfer, 3-axis guidance, industrial conveyors, and intelligent flow management.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.elcom.fr\/en\/automotive-assembly-line-with-a-pallet-transfer-system-guidance-and-belt-conveyor\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Automotive assembly line with a pallet transfer system, guidance, and belt conveyor - 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